This project features a fully integrated in-house coating system designed to apply a high-performance zinc flake coating to metal parts directly following the upstream bending and heat treatment steps.
The process includes several fully automated stages:
The system utilizes proven zinc flake and topcoat technology, providing superior corrosion protection and chemical resistance.
The coating is applied by ABB industrial robots using high-speed rotary atomizers and electrostatic support. Despite the use of solvent-based paints, an isolated, potential-separated paint supply system is required due to the conductivity of the materials.
This in-house coating solution enables highly efficient, automated coating operations directly at the production site—even in high-wage countries—ensuring maximum process control and consistent quality.
The line features fully automated racking and unracking with robots,
latest technology in dry filtration system,
an overhead conveyor, and integrated energy recovery.
These technologies work together to reduce energy costs,
reduce manual intervention, and improve sustainability.
An efficient, cost-optimized solution for modern industrial demands.
Our SDP solutions are specifically designed to meet the demanding needs of the spray coating industry and offer sustainable, tailored solutions for businesses of all sizes.
